Silabus Total Productive Maintenance (TPM)

Total Productive Maintenance (TPM) adalah program pelatihan yang dirancang untuk membantu perusahaan meningkatkan efektivitas peralatan produksi melalui keterlibatan seluruh karyawan.

Pelatihan ini berfokus pada pemahaman prinsip TPM, seperti autonomous maintenance, planned maintenance, focused improvement, serta pencegahan kerusakan dan cacat.

Peserta dibekali kemampuan untuk mengidentifikasi potensi masalah mesin, mengurangi downtime, dan meningkatkan produktivitas.

TPM tidak hanya menekankan aspek teknis pemeliharaan, tetapi juga budaya kerja yang proaktif dan berkelanjutan.

Dengan mengikuti training TPM, organisasi dapat meningkatkan keandalan mesin, efisiensi operasional, kualitas produk, serta menekan biaya perawatan dan kerugian produksi.

Tujuan Training Total Productive Maintenance

After completion of this training, participants will:

1. understanding to system and maintenance management concept
2. understanding to equipment failure
3. understanding to maintainability and statistic application
4. understanding to total productive maintenance
5. understanding to spare parts support factor and availability
6. understanding to maintenance reliability
7. understanding to analysis of maintenance technology

Garis Besar Materi Training Total Productive Maintenance

1. System and Maintenance Management Concept
2. Definition,
3. aim and maintenance improvement,
4. maintenance strategy,
5. maintenance effect,
6. maintenance management,
7. maintenance management aspect,
8. strategic and operational of maintenance management,
9. organization in maintenance department.
10. Equipment Failure
11. Failure definition and understanding,
12. reason of failure,
13. especial source of failure,
14. failure pattern,
15. the root cause failure,
16. preventive of failure,
17. failure category,
18. grow level on cause of failure.
19. Maintainability and Statistic Application
20. Maintainability understanding,
21. maintainability requirement,
22. aspect system and maintainability measure (MTBM, MTBR, MDT, etc.)
23. reliability factor (MTBF, MTTF)
24. maintainability factor (maintenance elapsed-time factors, maintenance frequency factors, maintenance cost factors, maintenance cost factors).
25. Total Productive Maintenance; TPM
26. Basic concept TPM of Kaizen,
27. development strategy and expectation of TPM,
28. basic activities of TPM,
29. maximizing equipment effectiveness,
30. TPM small and group activity,
31. implementation and developing TPM,
32. autonomous maintenance.
33. Spare Part Support Factor and Availability
34. Spare parts classification and principal,
35. equipment classification,
36. spare parts availability matrix,
37. spare part determination of requirement,
38. spare part availability.
39. Role of Availability Model in Maintenance
40. Independent availability,
41. spare parts availability cost,
42. independent availability model (EOQ model, EPQ model, etc.),
43. quality control of incoming goods.
44. Maintenance Reliability
45. Reliability definition,
46. reliability scope,
47. hazard rate function,
48. equipment performance measurement,
49. reliability theoretical distribution,
50. reliability estimation.
51. Analysis of Maintenance Technology
52. Trend of failure model,
53. machine condition monitoring,
54. visual monitoring,
55. oil lubrication monitoring,
56. performance monitoring,
57. geometric monitoring,
58. vibration monitoring,
59. NDT monitoring.
60. Cases study and discussion

Tempat Pelatihan: Bandung, Jakarta Atau Yogyakarta

Durasi Pelatihan: 4 hari

Waktu Training:

Biaya Investasi/Peserta:

1. 8.450.000/person (full fare) or
2. 8.200.000/person (early bird, payment 1 week before training) or
3. 7.900.000/person (if there are 3 persons or more from the same company)

Fasilitas Training yang Diperoleh Peserta

1. Training Module
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. T-Shirt
5. Tumbler
6. Goody Bag
7. Training room with full AC facilities and multimedia
8. Lunch and twice coffeebreak everyday of training
9. Qualified instructor

Mengoptimalkan Kinerja Mesin Dimulai dari Silabus yang Tepat

Silabus Total Productive Maintenance bukan sekadar daftar materi pelatihan, ini menjadi peta strategis untuk meningkatkan produktivitas, mengurangi downtime, dan memperpanjang umur mesin.

Melalui program yang dirancang oleh Training Indonesia, peserta tidak hanya memahami konsep TPM, tetapi juga bagaimana menerapkannya secara praktis di lingkungan kerja nyata.

Menariknya, pendekatan sistematis dalam TPM memiliki kesamaan filosofi dengan program lain seperti Silabus Corporate Investigation Skill Training, keduanya menuntut analisis, ketelitian, dan perbaikan berkelanjutan.

Jika perusahaan Anda ingin meningkatkan efisiensi operasional sekaligus membangun budaya kerja proaktif, memahami silabus TPM adalah langkah awal yang krusial.