Silabus Maintenance and Spare Part Management

Maintenance and Spare Part Management adalah program pelatihan yang dirancang untuk meningkatkan kemampuan profesional dalam mengelola aktivitas pemeliharaan serta pengendalian suku cadang secara efektif dan efisien.

Pelatihan ini membahas strategi perencanaan maintenance, pengendalian biaya, manajemen persediaan spare part, hingga sistem pencatatan dan evaluasi kinerja perawatan.

Peserta akan memahami cara menentukan level stok optimal, mencegah overstock dan stockout, serta mengintegrasikan data maintenance dengan sistem inventory.

Dengan pendekatan praktis dan studi kasus industri, training ini membantu perusahaan meminimalkan downtime, memperpanjang umur aset, dan meningkatkan keandalan operasional secara berkelanjutan.

Garis Besar Materi Training Maintenance and Spare Part Management

A. Part I Maintenance

1. Fundamental maintenance activity

• Maintenance objectives
• Reliability based maintenance
• Machinery failure
• Measuring reliability
• MTBF and failure Rate
• Dependability, Maintenance performance indicator
• Maintenance with HSE and cost effectiveness
• Maintenance Economic
• Strategic maintenance (Maintenance equipment selection)

2. Maintenance planning activity

• Quality environment system
• Preventive Maintenance
• PM setup interval maintenance
• Predictive maintenance
• Condition monitoring
• Reliability centered maintenance and Failure analysis

3. Maintenance organization

• Maintenance load versus man powers
• Organizing maintenance

4. Maintenance work planning

• What is quality maintenance planning
• Standards of maintenance
• Planning maintenance step by step

5. Maintenance system information

• Structuring maintenance data base
• Maintenance resource organizing
• Maintenance Work Order
• Maintenance record and documentation

6. Maintenance scheduling and inventory

• Maintenance scheduling and resources management
• Inventory management and Spare parts management

7. Maintenance budgeting

• Optimizing maintenance cost

8. Maintenance and Safety aspects

• Risk reduction by maintenance
• Safety concept and implementation

9. Maintenance resources and Corporate culture (Human factors in maintenance)

B. Part II Spare Part Management

1. Selective Control and Stock Level
2. Spare Information System
3. Aspect of High Inventories
4. Cost Reduction Approach to Spares

• Categorization of Spares
• Cost Consideration
• Choice of Equipment
• Inventory Charges
• Stock-out Cost
• Techniques of Cost Reduction

5. MUSIC-3D of Spares (Multi Unit Spares Inventory Control-Three Dimensional Approach)

• ABC Analysis
• Vein-Ved Analysis
• Materials Intelligence
• MUSIC-3C Concept
• Advantages of MUSIC-3D

6. Reliability and Quality of Spares

• Definition and Need of Reliability
• Failure Analysis
• Failure Parameters
• Bath-tub Curve
• Inspection Methods

7. Spare part procurement

• Right Quantity, Right Time, Right Price, Right Quality, Right Source
• Aspect of Right Contracts
• Right Place of Delivery / Transportation
• Right Systems

8. Multi-echelon Spares Inventory
9. Management of Obsolete Spares
10. Inventory Control of Spare Parts
11. Rotable and Overhauling Spares
12. Maintenance Spare Parts

Siapa Yang Seharusnya Mengikuti Pelatihan Ini?

• Maintenance Engineers
• Maintenance Planner
• Maintenance Technicians
• Mechanical Engineers & Technicians
• Purchasing Managers
• Reliability Engineers
• Store-room Managers

Tempat Training: Bandung, Jakarta, Yogyakarta

Durasi Training: 4 hari

Waktu Training:

Biaya Investasi/Peserta:

1. Rp 8.500.000/person (full fare) or
2. Rp 8.250.000/person (early bird, payment 1 week before training) or
3. Rp 7.950.000/person (if there are 3 or more participants from the same company)

Fasilitas Untuk Peserta Training

1. Training Module
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. T-Shirt
5. Goody Bag
6. Tumbler
7. Training Photo
8. Training room with full AC facilities and multimedia
9. Lunch and twice coffeebreak everyday of training
10. Qualified instructor

Mengoptimalkan Kinerja Maintenance dan Pengelolaan Spare Part

Dalam dunia industri yang kompetitif, pengelolaan maintenance dan spare part tidak bisa lagi dilakukan secara konvensional.

Diperlukan sistem yang terstruktur, terukur, dan berbasis strategi agar downtime dapat ditekan dan biaya operasional lebih efisien.

Melalui Silabus Maintenance And Spare Part Management, Anda akan memahami materi pembelajaran yang dirancang komprehensif oleh Training Indonesia, mulai dari perencanaan perawatan, pengendalian stok, hingga evaluasi kinerja aset.

Tak hanya itu, pembahasan juga terintegrasi dengan konsep Silabus Advanced Maintenance Management, sehingga peserta mendapatkan perspektif yang lebih luas dan aplikatif sesuai kebutuhan industri modern.

Saatnya meningkatkan kompetensi tim maintenance Anda dengan kurikulum yang tepat dan relevan.