Silabus Reliability Centered Maintenance (RCM)

Reliability Centered Maintenance (RCM) adalah program pelatihan yang membahas pendekatan sistematis untuk menentukan strategi perawatan paling efektif guna menjaga keandalan aset.

Dalam training ini, peserta mempelajari cara mengidentifikasi fungsi peralatan, potensi kegagalan, dampak kegagalan terhadap operasi, serta memilih tindakan perawatan yang tepat, baik preventive, predictive, maupun corrective.

RCM tidak sekadar fokus pada perbaikan kerusakan, tetapi menekankan pencegahan kegagalan yang berdampak besar terhadap keselamatan, lingkungan, dan produktivitas.

Melalui training ini, peserta biasanya dibekali kemampuan analisis risiko, evaluasi mode kegagalan (failure modes), serta pengambilan keputusan berbasis keandalan.

Hasil akhirnya, organisasi dapat mengoptimalkan biaya maintenance, mengurangi downtime, dan meningkatkan performa aset secara berkelanjutan.

Tujuan Training Reliability Centered Maintenance (RCM)

1. To understand the Reliability-Centered Maintenance (RCM) as basic of maintenance management implementation or as an aid-tool for cost management and as part of project management.
2. To understand maintenance philosophy based an the third generation of previous maintenance generation i.e.: first generation (breakdown maintenance) and second generation (preventive maintenance)
3. To avoid total failure by knowing what kind of failure will happen.
4. To understand root cause mechanism of failure
5. To minimize maintenance cost and operate the equipment until maximum capacity
6. To increase output and improve productivity of existing facility
7. To get plant equipment, reliable, effective and efficient

Garis Besar Materi Training Reliability Centered Maintenance (RCM)

1. What is Reliability-Centered Maintenance (RCM)?

• Fundamental change of maintenance philosophy
• Maintenance and RCM
• Basic idea of RCM
• RCM implementation
• RCM achievement

2. Plant Registration

• What is Plant Registration?
• What is equipment?
• How to number the asset?
• What kind of information has to be registered?
• How to compile plant registration?

3. Function and Failure

• Function and standard performance
• Malfunction
• Failure mode
• Failure effects
• Failure Consequences
• Hidden failure consequent
• Safety and environment consequent
• Operational consequent
• Summary

4. Preventive Actions

• Engineering feasibility
• Life time dependable failure
• Scheduled restoration
• Scheduled replacement
• Life time undependable failure
• Scheduled condition monitoring
• Selection of preventive actions

5. Defaults Actions

• Scheduled efforts to find failure
• Non Scheduled maintenance
• Re-designing
• Lubrication
• Zone inspection and walk-around check

6. RCM Decision Diagram

• Effort and consequent integration
• RCM decision making process
• Filling out decision sheet

7. Plan, Organize and Control Proposed Tasks

• Task grouping
• Planning system and maintenance control
• Failure report
• Various Failure and its History
• Failure process
• Six failure patterns
• Historical data

8. RCM Implementation

• Who knows?
• Pre-review RCM group
• Facilitator and auditor
• Implementation strategy
• Short term approach
• RCM Forever

9. Build skill in RCM

• What is RCM Achievement?
• Result of RCM analysis
• Benefit of RCM
• Why RCM?

10. RCM History

• Airline enterprise experience
• RCM at other industry

11. Case Study

Siapa Yang Seharusnya Mengikuti Pelatihan Ini?

The following selected participants should attend this course:

• Maintenance Engineer/ Superintendent/ Supervisor
• Rotating Engineer/ Superintendent/Supervisor
• Power Plant Engineer/Superintendent /Supervisor
• Manufacturing Manager
• Everybody who wants to broaden knowledge and interest in this topics

Tempat Training: Bandung, Jakarta atau Yogyakarta

Durasi Training: 3 days

Waktu Training:

Biaya Investasi/Peserta:

1. Rp 500.000/person (full fare) or
2. Rp 250.000/person (early bird, payment 1 week before training) or
3. Rp 950.000/person (if there are 3 or more participants from the same company)

Fasilitas Untuk Peserta Training

1. Training Module
2. Certificate
3. Stationeries: NoteBook and Ballpoint
4. T-Shirt
5. Goody Bag
6. Tumbler
7. Training Photo
8. Training room with Full AC facilities and multimedia
9. Lunch and twice coffeebreak every day of training
10. Qualified Instructor

Mengapa Silabus Reliability Centered Maintenance Penting untuk Industri Modern?

Silabus Reliability Centered Maintenance bukan sekadar daftar materi pelatihan, namun menjadi fondasi strategis bagi organisasi yang ingin meningkatkan keandalan aset, menekan downtime, dan mengoptimalkan biaya perawatan.

Dalam praktiknya, RCM membantu perusahaan memahami bagaimana kegagalan terjadi, apa dampaknya terhadap operasi, dan strategi maintenance apa yang paling efektif.

Melalui program yang diselenggarakan oleh Training Indonesia, peserta tidak hanya mempelajari konsep, tetapi juga pendekatan analitis yang relevan dengan kebutuhan industri.

Pembahasan yang terintegrasi dengan Silabus Reliability Availability & Maintainability Analysis memberikan sudut pandang komprehensif tentang performa sistem, risiko kegagalan, serta pengambilan keputusan berbasis data.

Jika organisasi Anda ingin beralih dari maintenance reaktif menuju strategi berbasis keandalan, memahami silabus ini adalah langkah awal yang krusial.